Custom Injection Molding Solutions
With over 56 plastic injection molding machines ranging from 30 tons to 400 tons, we operate 24 hours per day and 7 days per week in order to meet our customer’s needs. Offering a wide range of custom injection molding solutions serving a variety of strategic markets, Vital Plastics has been focused around providing customers with a comprehensive solution to their plastics needs. As technology and markets continue to evolve we stay committed to reinvesting back into our infrastructure and expanding our resources so we can always provide the best available value in the custom injection molding supply chain. Whether our customers have simple shoot and ship type of products or comprehensive assembly & value-add opportunities; we welcome the opportunity to showcase our extensive engineering and technology services.
Our Markets
Automotive / Transportation
Industrial
Agriculture
Appliance
Consumer Goods
Electronics / Telecommunications
Custom Injection Molding Capacity
When you combine our molding capabilities with our engineering solutions the possibilities are endless. Our seamless integration into your systems also provides the additional support you need. From prototype to production we are here to see the finished product shipped directly to you.
- 30 Tons to 400 Tons
56 molding presses
Integrated Automations
Vertical Entry Robotics On Machines
Scientific Molding Approach
IQMS ERP System
Solidworks Flow Simulation
Engineering Services
When you combine our molding capabilities with our engineering solutions the possibilities are endless. Our seamless integration into your systems also provides the additional support you need. From prototype to production our Engineering Team is here to see that a quality finished product is shipped directly to you, on-time, every time.
From the initial integration into our system and being assigned a dedicated project engineer, we begin providing a comprehensive array of engineering expertise in plastics. By utilizing the latest technology for plastics flow simulation software, our Design For Manufacturability (DFM) process is hands down some of the best in the industry. With completing a full analysis of the products geometry, we are able to uncover significant opportunity for part design improvements that typically either reduce overall costs or increase the efficiency during the production process.
Our Engineering Team has over 25+ years of experience in custom injection molding, and we protect all of our clients from costly mistakes that are identified during the early stages of development.
DFM Analysis
Solidworks Flow Simulation
Tool & Part Design Review
Warpage Analysis
Gate Location Analysis
Dedicated Project Engineer
Finite Element Analysis (FEA)
Material Recommendation
Integration With Your Manufacturing
Through Engineering, Collaboration & Innovation
Scientific Molding
We utilize a Scientific Approach to molding, which is vastly different than most of our competitors. With the scientific molding mindset, we are developing a more robust and stable process that in turn reduces the total scrap percentage and quality defects. Beginning during the design phase and using our internal DFM process, we analyze every aspect of the manufacturing process to ensure that when production begins the process will be the most efficient and repeatable.
Our Master Molder Certified Process Engineers’ utilize Scientific Molding principles in order to ensure full-control over processing variables, ensuring the delivery of perfect parts, on-time.
Increased Efficiency & Throughput
Data Backed Decision Making
Master Molder Certified Process Engineers
Robust Process Control
The Vital Differences
INJECTION MOLDING
With Over 56 injection molding machines ranging from 30 Tons – 400 Tons, Vital Plastics has the capabilities, engineering resources, and technology to become your premier supply-chain partner.
ASSEMBLY OPERATIONS
We focus on providing the most comprehensive post-molding & value-added services available to our customers. Whether it’s a fully-automated, semi-automated or hand assembly/kitting, we are dedicated to providing our customers with more than just injection molding capabilities.
TOOLING SOLUTIONS
From simple rev changes to new tooling projects, we have the capabilities and resources to handle the most complex injection molded parts. Additionally, our off-shore partnerships can provide cost effective tooling solutions, depending on the project.
SUPPLY-CHAIN SOLUTIONS