Beyond the Mold: Assembly Services at Vital Plastics

Key Takeaways

• Comprehensive and Flexible Assembly Services: Vital Plastics provides a full range of assembly options, from manual assembly with custom fixtures to fully automated systems, tailored to each project’s complexity and production volume.
• Innovative Home Assembly Program: The company supports local employment through a unique home assembly model. Employees complete work from home, enabling rapid scalability while maintaining strict quality control through 100% inspection.
• Value-Added Services: In addition to assembly, Vital Plastics offers kitting and a wide range of secondary operations, positioning itself as a full-service partner for custom manufacturing solutions.

Comprehensive Assembly Services

At Vital Plastics, we believe quality plastic injection molding does not end when a part comes off the press. That is why we offer assembly services designed to ensure every component you receive is production-ready, tested, and tailored to your exact requirements.

Our assembly capabilities are built on flexibility, quality, and innovation. Whether your project requires manual assembly or fully automated processes, we have the expertise and equipment to deliver.

Manual Assembly with Custom Fixtures

Some projects demand a hands-on approach. For these, our experienced team uses custom-designed fixtures to ensure consistency and precision in every part. Our stations are engineered for ergonomics and efficiency, allowing us to produce high-quality assemblies at scale while maintaining attention to detail.

Each fixture is designed to meet the specific needs of your part or product. Our in-house engineering and quality teams work together to develop reliable processes that reduce variation and maximize throughput.

Collaborating with Automation Partners

When production volumes or complexity call for automation, Vital Plastics collaborates with leading automation builders to develop customized solutions. From multi-station assembly lines to robotic pick-and-place systems, we provide scalable automation that integrates seamlessly into your production timeline.

These partnerships allow us to deliver advanced technology and streamlined operations, even for the most complex assemblies.

Innovative Home Assembly Program

One of the most distinctive aspects of our operations is our Home Assembly Program. Vital Plastics hires local employees who complete assembly work from home. Each week, parts are distributed through our on-site drive-through facility, allowing for efficient pick-up and drop-off.

This approach supports our local community with flexible employment opportunities and enables us to scale production quickly when demand increases. Every part that returns through the drive-through is 100% inspected by our quality team before shipment.

Kitting and Secondary Operations

In addition to full and sub-assemblies, we provide kitting services tailored to your packaging and distribution needs. We can sort, bag, label, and package multiple parts into organized kits that simplify installation or the end-user experience.

Our team also offers a wide range of secondary operations, including heat staking, sonic welding, taping, pad printing, and more. Whether you need basic part assemblies or fully customized kits ready for end use, we have the capabilities and experience to deliver on time and to specification.

Ready to Assemble Your Next Project?

At Vital Plastics, we are more than a molding partner. We are your one-stop shop for custom assembly solutions. From manual to automated processes, in-house to at-home models, we offer unmatched flexibility and a strong commitment to quality at every stage.

Contact us today to learn how our assembly services can support your manufacturing goals.

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